CleanFilter is a leading European supplier of certified ventilation filters for residential, commercial, and industrial customers. With a warehouse of 800+ m² and an inventory of 1,000+ filter variations, the team needed a more consistent way to pack items with different shapes and sizes, without adding complexity for packing operators.
To address this, CleanFilter implemented Pulse, Optioryx’s 3D cartonization solution.
Clear packing instructions
As our product range expanded, packing decisions relied on individual experience. It worked, but results varied between stations and some orders took longer than needed.
With Pulse integrated into our ERP, we now generate the optimal packing plan for each order based on item dimensions and our own packing rules, including parameters like fragility and stackability.
"Pulse gives our warehouse team clear, direct and optimal packing instructions for every order. It’s faster, more consistent, and less dependent on individual experience."
says E-commerce manager at CleanFilter
Faster onboardings
Training new staff, especially part-time hires, used to take time because packing quality depended on experience.
With Pulse, new employees follow the same packing guidance from day one and reach expected performance faster.
One of the biggest benefits we've seen is how Pulse supports new employees. Training new workers, especially part-time hires, used to take more time.
“The software gives employees step-by-step packing guidance immediately”
Operational improvements
- Clear packing instructions for each order
- Higher fill-rates and lower shipping costs
- Consistent results across packing stations
Continuing to improve
As operations grow, we focus on tools that keep execution consistent and support the team day to day.
Pulse 3D cartonization software fits well into that approach by standardizing packing decisions and keeping the process straightforward for everyone on the floor.
See what this could look like in your operations
About CleanFilter
CleanFilter is a leading provider of high-performance ventilation filters, delivering certified air filtration solutions to customers across Europe. As one of the largest specialist online retailers of AHU filters in the EU, we offer an extensive product range including ISO 16890-certified G4, M5, F7, F9, and activated carbon filters — all engineered to enhance indoor air quality across residential, commercial, and industrial environments. For more information, visit: https://cleanfilter.eu/
Questions?
3D cartonization software calculates the best box (or combination of boxes) or different containers for an order using 3D item dimensions. In some cases it can also consider handling rules (such as "this side up" information) or carrier rates. It aims to reduce empty space, avoid repacking, and improve packing consistency and reduce transport costs.
It can. Many solutions generate clear packing instructions per order (which box to use, how many cartons, suggested item placement), reducing reliance on personal experience.
In logistics, 3D bin packing is the problem of arranging items into containers so they fit and ship efficiently, either into boxes (cartonization) or onto pallets (palletization). It targets minimal space or cost while respecting handling limits like orientation, stackability, weight, and carrier rules.
There are multiple options, but Optioryx is often the best fit when you need one layer to coordinate warehouse flow end to end: it provides 3D cost cartonization that considers handling rules and carrier pricing, 3D palletization with advanced pallet-building algorithms and clear instructions during pick to pallet, and picking optimization linked to pallet building so the shortest route still produces stable pallets; in practice, that combination helps teams align box choice, pallet stability, and picker paths without replacing the WMS.
Yes. Trials are available on request so you can evaluate cartonization, palletization, and related workflows with your own data.